Keqiao printing and dyeing industry: Digital empowerment brings new vitality to the “dye vat”
The huge printing and dyeing workshop has changed from the “dirty, messy and smelly” of the past to clean and tidy. It has been upgraded from a “traditional dyeing vat” to a “smart factory”. Keqiao’s printing and dyeing industry has found the right “opening” Method”, a “digital revolution” is quietly emerging in Keqiao, the “dye capital”.
Spend 1 billion to build a smart factory
More than 100 dye boxes with color numbers are neatly arranged on the shelves. When the staff enters the relevant work instructions on the computer, the system will automatically transfer the corresponding dyes. After weighing the materials, they will be automatically transported to the corresponding place through colorful pipes. Dyeing vat… The whole process requires only one worker, and the color matching area is clean and sanitary. There will never be dye overflow or sewage flowing across. Zeng Dailin, a color matching worker who has worked at “Yingfeng” for many years, can be said to have witnessed this change. He said: “The original color matching was almost done manually. If you are not careful, it is easy to make errors. Now with the use of intelligent systems, The accuracy and success rate of color matching are greatly improved, and the waste of dye is reduced.”
In the three-dimensional warehouse on the third floor of “Yingfeng”, the finished fabrics coming off the production line are automatically packaged after quality inspection, and then sent to the designated fabric frame by the conveyor belt. After receiving the instructions, the RGV car will The frame is sent to the transfer station, and then the forklift receives the induction and then forks to the designated storage point. The entire process is completed in one go and takes less than two minutes. “The throughput of our warehouse workshop has tripled compared with the past, but the number of employees has been reduced from more than 30 to 10.” Fu Shuangli, chairman of the company, said.
Fu Shuangli introduced that this time, “Yingfeng” invested 1 billion yuan to build a “smart factory” that basically realizes the automation of the entire process of printing and dyeing production. After the transformation is completed, production efficiency will be increased by more than 30% and water saving will be nearly 60%. Since the rework rate of fabric color difference is almost zero, this alone can save the company about 30 million yuan in losses every year.
5G coverage, equipment networking, automatic pulping, airflow dyeing, intelligent logistics… From production equipment to environmental protection management, all are industry benchmarks. Digitalization not only allows enterprises to achieve the goal of cost saving and efficiency improvement, but also helps enterprises reconstruct their production methods and achieve a completely new transformation.
Capital support reconstructs the printing and dyeing pattern
On the morning of January 29, a “gong sound” came from the Huangpu River. After five years of preparation, Zhejiang Yingfeng Technology Co., Ltd. was finally listed on the main board of the Shanghai Stock Exchange, achieving the city’sPrinting and dyeing enterprisesA-share listing has achieved zero breakthrough.
It is difficult for traditional companies to go public, and it is even more difficult for printing and dyeing companies to go public, because the listing of pure printing and dyeing companies is not only restricted by environmental factors, but also affects the company’s operation and management, sustainable profitability, production scale, industry influence, etc. Extremely demanding. Since deciding to go public in 2016, the company has invested a total of more than 42 million yuan in the construction of environmental protection facilities and technological transformation. It has been listed among the top 30 printing and dyeing companies in China for two consecutive years. Its technical level and product development capabilities are at the forefront of the industry. These have become The “hard core” strength of “Yingfeng” listing.
130 million meters of high-grade fabricsintelligent green printing and dyeing workshop is one of the investment projects of “Yingfeng” listed on the market. “Yingfeng” has made great progress in equipment selection, layout and Major adjustments have been made in aspects such as intelligent platform docking, raising the proportion of internationally advanced intelligent equipment to more than 80%. “In Shaoxing, and even nationwide, this project is industry-leading.” said the relevant person in charge of the District Printing and Dyeing Industry Association.
In the new factory building of “Yingfeng”, the 14 large orange characters “Leading with green, innovating with science and technology, and reconstructing printing and dyeing” on the wall are particularly eye-catching. This is not only Fu Shuangli’s ideal, but also what he wants to do. A path that has always been pursued unswervingly. “With the support of the capital market, we are confident that we will build ‘Yingfeng’ into a leading enterprise in the nationalprinting and dyeing industry, breaking people’s concerns about the printing and dyeing industry’s high pollution, high energy consumption, The traditional impression of high emissions.” Fu Shuangli said.
Digital empowerment of new developments in printing and dyeing
“Made in China2025″ proposes that the deep integration of new generation information technology and manufacturing is triggering far-reaching industrial changes. As a benchmark printing and dyeing enterprise in our region, “Yingfeng” has built a “smart factory”, which is the epitome of Keqiao’s printing and dyeing industry exploring the upgrade path of digitally empowered production.
In recent years, Keqiao District has introduced a series of supporting policies such as fiscal interest discounts, tax and rent exemptions, and priority loans for technological transformation, encouraging enterprises to focus on six key links, including material conservation and intelligent integration, to promote intelligent transformation in batches. Up to now, a total of 148 textile printing and dyeing enterprises have implemented digital transformation and promoted the establishment of “digital twin factories”. More than 60% of enterprises have established production, manufacturing and purchase, sale and inventory management systems. The 13 new smart manufacturing printing and dyeing companies that are the first to pilot have increased production efficiency by more than 8%, reduced energy consumption by more than 10%, and improved productquality control by more than 15%. The “revolution” of digital printing and dyeing industry transformation and upgrading is constantly reshaping the production methods of printing and dyeing enterprises.�.
“Textile printing and dyeing is not synonymous with backwardness and low-end. The key is to move from the mid- to low-end to the mid-to-high end. In the future, we will still based on the agglomeration advantages of ‘market + printing and dyeing’, implement the article of ‘reinforcement and strengthening the chain’, and strive to create A world-class modern textileindustrial cluster.” said the relevant person in charge of the District Economic and Information Bureau.
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