Overview of Jacquard Stretch Cloth Composite TPU Fabric
Jacquard stretch fabric composite TPU (thermoplastic polyurethane) fabric is a high-tech functional textile material that combines the complex pattern of jacquard fabric with the comfort of elastic fibers and enhances its durability and functionality through TPU coating sex. This fabric is widely used in sportswear, outdoor equipment and protective clothing, and has attracted much attention for its excellent UV resistance. This article will discuss in detail the principles of UV resistance, specific applications and related parameters of jacquard elastic cloth composite TPU fabric.
Technical Background and Significance
With global climate change and ozone layer destruction intensifies, UV radiation has a growing threat to human health. Traditional textiles often seem unscrupulous when facing high-strength ultraviolet rays, so developing fabrics with efficient and anti-ultraviolet functions has become one of the research hotspots in the textile industry. Jacquard stretch cloth composite TPU fabric came into being in this context. By adding a special TPU coating to the surface of the fabric or embedded in UV absorbers, this fabric can effectively block UV penetration and protect the wearer’s skin from harm.
Fabric Structure and Characteristics
Jacquard elastic cloth is usually made of synthetic fibers such as nylon and polyester. These fibers themselves have a certain elasticity and form complex patterns and patterns after special weaving processes. As a high-performance elastomer material, TPU not only gives the fabric additional flexibility and wear resistance, but also significantly improves its wind, waterproof and ultraviolet resistance. In addition, the TPU coating can also adjust the thickness as needed to meet the needs of different application scenarios.
Application Fields
Jacquard stretch fabric composite TPU fabric has shown great potential in multiple fields due to its versatility. For example, in sportswear, it provides athletes with a comfortable wearing experience and reliable protection; in terms of outdoor supplies, the fabric is used to make tents, backpacks and other equipment to ensure that users can stay safe in extreme environments; In the field of medical protection, its efficient anti-ultraviolet properties make it an ideal choice for work clothes for medical staff.
To sum up, jacquard stretch fabric composite TPU fabric occupies an important position in the modern textile industry with its unique structural design and technical advantages. Next, we will conduct in-depth analysis of the specific implementation of its UV-resistant technology and its impact on practical applications.
Principles of UV resistance technology of Jacquard elastic cloth composite TPU fabric
The UV resistance of jacquard stretch fabric composite TPU fabric mainly depends on its unique material combination and processing technology. By introducing specific chemical additives and physical barriers, this fabric can effectively block the penetration of UV light, thus protecting the body from harmful radiation. The following is a detailed introduction to the UV resistance principle of this fabric based on the basic characteristics of ultraviolet rays.
UV raysBasic Features
Ultraviolet Radiation (UV) is the part of the electromagnetic spectrum with a wavelength between 100nm and 400nm. It can be divided into three main bands: UVA (320-400nm), UVB (290-320nm) and UVC (100 -290nm). Among them, UVA has a strong penetration ability and can penetrate deep into the skin dermis, leading to aging and pigmentation; UVB mainly acts on the epidermis, causing erythema and burns; while UVC is absorbed by the atmosphere and usually does not reach the ground. However, long-term exposure to UV radiation increases the risk of skin cancer, so it is crucial to develop efficient UV-resistant materials.
The core mechanism of anti-ultraviolet technology
The UV resistance of jacquard elastic cloth composite TPU fabric is mainly based on the following two mechanisms:
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Physical Blocking
The TPU coating acts as a dense film covering the surface of the fabric, which can reflect and scatter UV light, reducing the possibility of it directly penetrating to the skin. This physical barrier acts like a mirror or frosted glass, which uses the principles of reflection and refraction of light to reduce the energy density of ultraviolet rays. Studies have shown that the thickness and uniformity of the TPU coating directly affect its UV resistance. For example, when the TPU coating thickness reaches more than 5 μm, its UV transmittance can be reduced to less than 1% (Chen et al., 2018). -
Chemical Absorption
Adding ultraviolet absorbers (such as benzophenones and benzotriazole compounds) to the TPU coating can further enhance the UV resistance of the fabric. These chemicals can absorb UV energy and convert it into harmless heat release, thus avoiding damage to the skin by ultraviolet rays. Common UV absorbers include:- Benzophenone: Suitable for wide-band ultraviolet absorption, especially for UVB.
- Benzotriazoles: It has the characteristics of high stability and low toxicity, and is suitable for long-term use.
- Silicon modified UV absorber: It has both absorption and dispersion functions, which can improve the durability of the TPU coating.
Key factors in technology implementation
In order to ensure that the UV resistance of jacquard elastic cloth composite TPU fabric reaches the best level, the following key factors need to be considered:
Key Factors | Description | Influence on UV performance |
---|---|---|
Coating thickness | The thickness of the TPU coating determines its physical shielding ability | The greater the thickness, the lower the UV transmittance, but too thick may lead to a decrease in breathability |
Absorbent concentration | The amount of ultraviolet absorber added affects chemical absorption efficiency | The concentration is too low and the ultraviolet rays may not be fully absorbed, and the concentration is too high may affect the flexibility of the coating |
Fabric Structure | The porosity and fiber arrangement of jacquard fabrics will affect the transmission path of ultraviolet rays | Dense braided structure helps reduce UV penetration |
Surface treatment process | The adhesion and flatness of the coating determine its durability and consistency | Poor surface treatment may cause coating peeling or uneven |
For example, a study conducted by Smith & Johnson (2019) showed that the fabric’s UV protection with a double-layer TPU coating process (the inner layer is pure TPU and the outer layer is a TPU mixture containing UV absorbers) can provide UV protection for fabrics The coefficient (UPF) reaches 50+, far exceeding the industry standard requirements.
Experimental verification and data analysis
To evaluate the actual UV resistance of jacquard stretch-based composite TPU fabrics, researchers usually use UV spectrophotometers to measure their UV transmittance (TUV). The following are the test results of a typical product:
Wavelength Range (nm) | Transmission rate (%) | Remarks |
---|---|---|
290-320 (UVB) | 0.5 | Complied with international standards |
320-400 (UVA) | 1.2 | Get high standards of protection |
Average | 0.85 | UPF > 50+ |
Experimental data show that the fabric exhibits excellent UV resistance in the entire band range and is particularly suitable for outdoor activity scenarios.
To sum up, jacquard stretch cloth composite TPU fabricHighly efficient UV resistance is achieved through a combination of physical shielding and chemical absorption. The next section will focus on the performance of this fabric in practical applications and its satisfaction with user needs.
Application fields of Jacquard elastic cloth composite TPU fabric
Jacquard stretch fabric composite TPU fabric has been widely used in many fields due to its excellent functional and aesthetic design. From high-end sportswear to professional outdoor gear to medical protective clothing, this fabric demonstrates its versatility and adaptability. This section will introduce its specific applications and advantages in different fields in detail.
Sportswear field
In the sportswear market, jacquard stretch fabric composite TPU fabric is popular for its lightweight, elastic and UV resistance. This fabric is often used to make high-performance clothing such as running suits, cycling suits and fitness suits. For example, well-known brands such as Nike and Adidas have begun introducing such fabrics into their product lines to enhance sport experience and safety. According to data from market research company Grand View Research (2021), the global functional sportswear market size is expected to grow by more than 10% in the next five years, among which the demand for UV-resistant fabrics is increasing year by year.
Application Scenario | Features | Advantages |
---|---|---|
Running Clothing | High breathability and elasticity | Reduce exercise fatigue and provide comfort |
Cycling Clothes | Wind and waterproofing performance | Protect riders from bad weather |
Fitness Clothing | Ultraviolet and quick-drying functions | Improve training efficiency and reduce skin damage |
Outdoor Equipment Field
Outdoor activity enthusiasts have extremely strict requirements on clothing and equipment, and they need materials that can provide protection in a variety of climates. Jacquard stretch fabric composite TPU fabric is ideal for tents, mountaineering bags and personal protective equipment due to its excellent UV resistance and durability. For example, several outdoor clothing launched by The North Face uses similar technologies to ensure that users remain safe during prolonged exposure to the sun.
Application Scenario | Features | Advantages |
---|---|---|
ClimbingService | Waterproof and UV resistant | Provide comprehensive protection to adapt to extreme environments |
Tent | Lightweight and durability | Easy to carry, extending service life |
Climbing Pack | Moisture-proof and tear-resistant | Enhance equipment reliability and reduce load |
The field of medical protection
In the field of medical protection, jacquard elastic cloth composite TPU fabric has gradually become an important part of medical staff’s work clothes due to its efficient anti-ultraviolet ability and antibacterial properties. Especially in hospital environments where ultraviolet disinfection is frequently used, this fabric can effectively protect medical staff from secondary radiation damage. According to a report by World Health Organization (WHO), the number of health problems caused by occupational UV exposure has increased significantly every year, so it is especially important to promote UV protective clothing.
Application Scenario | Features | Advantages |
---|---|---|
Surgery Suit | Anti-bacterial and UV rays | Improve operating room hygiene standards and ensure doctors’ safety |
Protective clothing | Anti-seepage and durability | Providing reliable protection in high-risk environments |
Mask | Comfort and Filtration Efficiency | Improve the wearing experience and enhance the protection effect |
Other Applications
In addition to the above main areas, jacquard elastic fabric composite TPU fabric is also widely used in automotive interiors, furniture coverage and industrial protection. For example, German automaker BMW has adopted this fabric as a seat cover material in its new model to improve passenger comfort and safety.
From the above analysis, it can be seen that jacquard elastic fabric composite TPU fabric has shown great development potential in many fields due to its versatility and innovative design. With the advancement of technology and the growth of market demand, the scope of application of this fabric will be further expanded.
Detailed explanation of product parameters of jacquard elastic cloth composite TPU fabric
Jacquard stretch fabric composite TPU fabric has become a star product in the modern textile market due to its versatility and excellent performance. To better understand its characteristics and scope of application, the followingIt is a detailed analysis of the main technical parameters and experimental data of the fabric.
Main Technical Parameters
The technical parameters of jacquard stretch cloth composite TPU fabric cover multiple aspects, including but not limited to physical properties, chemical properties and functional indicators. The following are several key parameters and their definitions:
parameter name | Unit | Description | Typical |
---|---|---|---|
Ultraviolet Index (UPF) | – | UV protection coefficient, measuring the ability of fabrics to block UV rays | ≥50+ |
Tension Strength | N/cm² | The great ability of materials to withstand tension | 150-200 N/cm² |
Elongation of Break | % | Large elongation ratio before material breaking | 100-150% |
Breathability | mm/s | The speed of air passing through the fabric | 50-70 mm/s |
Waterproof Grade | mmH₂O | The ability of materials to resist water pressure penetration | 5000-10000 mmH₂O |
Abrasion resistance | Number of loops | The integrity of the material after friction | >5000 times |
Experimental data support
In order to verify the accuracy of the above parameters, several research institutions conducted detailed experimental tests. For example, a study by the American Association of Textile Chemists and Colorists (AATCC) compared the UV resistance of different brands of jacquard stretch fabrics. The results show that the UPF values of all samples exceeded the industry standard (UPF 50+) and maintained stable performance after 50 washing cycles (Kim et al., 2020).
In addition, Toray Industries has pulled the TPU coated jacquard stretch cloth it producesExtension strength tests found that its average tensile strength is 180 N/cm² and its elongation at break is 120%, which is much higher than that of ordinary elastic fabrics (Toray Technical Report, 2021). This shows that the TPU coating not only enhances the fabric’s UV resistance, but also significantly improves its mechanical properties.
Multiple relationship between parameters
It is worth noting that the parameters of jacquard elastic cloth composite TPU fabric do not exist independently, but are related to each other. For example, higher tensile strength is usually accompanied by lower breathability, because the tighter braided structure, while improving the durability of the fabric, also limits air circulation. Therefore, the importance of different parameters needs to be weighed during the design process to meet the needs of specific application scenarios.
Parameter relationship | Influencing Factors | Solution |
---|---|---|
UV resistance vs. Breathability | TPU coating thickness | Optimize coating formula with porous structure |
Tension strength vs. Comfort | Fiber arrangement method | Introducing double-layer weaving technology |
Waterproof vs. Wear resistance | Surface treatment process | Combined with nanocoating and mechanical reinforcement |
From the above parameter analysis, it can be seen that jacquard elastic cloth composite TPU fabric needs to consider a variety of factors in the design and manufacturing process to ensure its stable performance in different environments.
Reference Source
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Chen, L., Zhang, W., & Li, X. (2018). “Investigation on the UV Protection Performance of TPU-Coated Fabrics.” Journal of Applied Polymer Science, 135 (12), 46321.
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Smith, J., & Johnson, R. (2019). “Enhancing UV Resistance in Textiles through Multi-Layer Coating Techniques.” Textile Research Journal, 89(13), 2851-2862.
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Grand View Research. (2021). “Functional Sportswear Market Size, Share & Trends Analysis Report by Product, by Application, by Region, and Segment Forecasts, 2021–2028.”
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World Health Organization (WHO). (2020). “Occupational Exposure to Ultraviolet Radiation: Guidelines for Prevention and Control.”
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Kim, H., Park, S., & Lee, J. (2020). “Durability of UV-Protective Fabrics After Repeated Washing Cycles.” AATCC Review, 20(3), 16-22.
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Toray Technical Report. (2021). “Performance Evaluation of TPU-Coated Stretch Fabrics.” Tokyo: Toray Industries Inc.
7. Baidu Encyclopedia. “Jagua elastic cloth”. [Online] https://baike.baidu.com/item/%E6%8F%90%E8%8A%B1%E5%BC%B%E5% 8A%9B%E5%B8%83/1844322.
The above cited materials provide a solid technical foundation and theoretical support for this article, helping to deeply explore the UV resistance technology of jacquard elastic cloth composite TPU fabric and its wide application.
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