In order to cope with the major opportunities and severe challenges brought by the new round of scientific and technological revolution and industrial transformation to “Made in China”, the “Made in China 2025” issued by the State Council in 2015 clearly pointed out that intelligent manufacturing should be the main direction of the deep integration of informatization and informatization. Intelligent manufacturing engineering is listed as one of the “Five Major Projects”. From recognition and recognition, intelligent manufacturing has begun to develop in depth in various industries with the momentum of starting a prairie fire.
“Developing intelligent manufacturing is the best way for China to organically combine the cultivation and development of emerging industries with the transformation and upgrading of traditional industries.” said Miao Wei, Minister of Industry and Information Technology. After recent years of development, my country’s intelligent manufacturing development has achieved positive results. The level of intelligent manufacturing has been significantly improved, a standard system framework has been initially established, and a number of intelligent factories and digital workshops have been built. The penetration rate of digital R&D and design tools in key industries and the networking rate of digital production equipment have increased significantly. Personalized customization and collaborative R&D and manufacturing are rapidly emerging. Intelligent manufacturing work at the national, local and enterprise levels continues to deepen…
Top-level design, high-rise buildings
Intelligent manufacturing is based on the deep integration of new generation information and communication technology and advanced manufacturing technology. It runs through all aspects of manufacturing activities such as design, production, management, and service, and has functions such as self-perception, self-learning, self-decision-making, self-execution, and self-adaptation. New production methods. Since it is a new mode of production, a good policy environment must be the basis for the popularization and healthy and orderly development of this mode of production.
As the strategic action plan for my country to become a manufacturing power in the next ten years, “Made in China 2025” attracted widespread attention from the global industry once it was released in May 2015. It also laid the foundation for my country’s intelligent manufacturing policy formulation. “Made in China 2025 fully recognizes the profound impact of information and communication technology on the development of the manufacturing industry, and clearly sees the development trend of the global manufacturing industry. Intelligent manufacturing has become a strategic choice for my country to become a manufacturing power.” Expert from China Machinery Industry Federation Zhu Sendi, honorary director of the committee, told a reporter from China Electronic News.
In May 2016, the State Council issued the “Guiding Opinions on Deepening the Integrated Development of Manufacturing and the Internet”, focusing on the key links of the integration of manufacturing and the Internet, actively cultivating new models and new business formats, and strengthening support for the information technology industry. At the same time, in order to implement “Made in China 2025”, in August 2016, four ministries and commissions including the Ministry of Industry and Information Technology jointly issued five major project implementation guidelines including the “Intelligent Manufacturing Project Implementation Guide”. The “Guide” clearly states that during the “13th Five-Year Plan” period, the popularization of digital manufacturing and intelligent manufacturing demonstration will be simultaneously implemented, focusing on the key tasks of the “535” plan, namely: conquering five types of key technical equipment and consolidating the three foundations of intelligent manufacturing. Cultivate and promote five new models of intelligent manufacturing, promote the integrated application of complete sets of intelligent manufacturing equipment in ten key areas, and continue to promote the intelligent transformation of traditional manufacturing industries, laying a solid foundation for building new competitive advantages in my country’s manufacturing industry and building a manufacturing power. “The “Guide” is the country’s overall layout and blueprint design for the development of intelligent manufacturing, and is the programmatic guidance for enterprises to develop intelligent manufacturing.” Jiang Mingwei, chief expert of the Beijing Institute of Machinery Industry Automation, told a reporter from China Electronics News.
In December 2016, the Ministry of Industry and Information Technology and the Ministry of Finance officially released the “Intelligent Manufacturing Development Plan (2016-2020)” (hereinafter referred to as the “Plan”), further clarifying the direction of my country’s future intelligent manufacturing development. The “Plan” proposes a “two-step” strategy for the development of intelligent manufacturing: In the first step, by 2020, the development foundation and supporting capabilities of intelligent manufacturing will be significantly enhanced, and key areas of traditional manufacturing will basically realize digital manufacturing. Significant progress has been made in industrial intelligent transformation; in the second step, by 2025, the intelligent manufacturing support system will be basically established and key industries will initially achieve intelligent transformation.
The release of these documents has promoted the further improvement of my country’s national-level intelligent manufacturing policy system, and provided guidelines for the development of intelligent manufacturing at local and enterprise levels. With the implementation of policies, the level of smart manufacturing in our country is constantly improving.
Standards lead and the right to speak is enhanced
Standard setting is the basis for industrial development. “Intelligent manufacturing is a new thing. Promoting intelligent manufacturing is a complex system engineering. There are no ready-made experiences and models to learn from. Countries are constantly exploring and facing a series of common challenges. Especially in terms of standardization , the internationally recognized standard architecture of key technologies for intelligent manufacturing has not yet been formed, and the integrated application of new generation information technologies such as the Internet of Things, big data, and cloud computing in the industrial field still lacks standard support. In addition, our country is different from industrial developed countries. It is based on the basic realization of digitalization and automation and the development of intelligence. However, my country’s current situation is that digitalization, automation and intelligence are all in the process of development, and the development of different regions, industries, and enterprises is uneven. Therefore, we need to. As much as possible��Develop intelligent manufacturing standards that are in line with my country’s national conditions and can guide enterprises of different industries, levels and sizes. ” Zhao Bo, president of the China Electronics Technology Standardization Institute, said in an interview with a reporter from China Electronics News.
Faced with the severe challenges of my country’s intelligent manufacturing standardization objects being complicated and the system huge, without any successful experience to directly learn from, my country began to explore the development path of intelligent manufacturing standardization at the end of 2014. In February 2015, the Ministry of Industry and Information Technology took the lead in establishing the “Ministry of Industry and Information Technology Intelligent Manufacturing Comprehensive Standardization Working Group” composed of relevant departments, enterprises, scientific research institutions, standardization organizations, etc. within the Ministry to carry out research on the intelligent manufacturing standard system. .
After many working group discussions and extensive solicitation of opinions from the whole society, the Ministry of Industry and Information Technology and the National Standardization Administration formally jointly released the “Guidelines for the Construction of the National Intelligent Manufacturing Standard System (2015 Edition)” (hereinafter referred to as “Construction Guide”) provides strong standardization support for promoting intelligent manufacturing.
“The “Construction Guide” is a phased result of my country’s comprehensive standardization work on intelligent manufacturing. It marks the completion of the top-level design and system planning of intelligent manufacturing standardization in my country, which is conducive to the unified understanding, consensus building and synergy of the whole society. “Construction Guide” “It is the basis for guiding the establishment, formulation and revision of national and industry standards for intelligent manufacturing in a certain period of time in the future, and it also plays an important guiding role in the construction of intelligent manufacturing standard systems,” Zhao Bo said.
Since intelligent manufacturing is a new thing and the industries in various countries have not yet taken shape, this also provides a rare opportunity for my country’s standard output to seize the right to speak internationally. According to Zhao Bo, my country is currently exporting research results on intelligent manufacturing standardization through multiple channels. In April 2017, the Intelligent Manufacturing System Evaluation Group (IEC/SMB/SEG7) of the International Electrotechnical Commission Standards Administration formed the “Intelligent Manufacturing Architecture and Model Research Report”. This is the first time that the International Organization for Standardization has determined the system architecture of intelligent manufacturing since the concept of intelligent manufacturing was proposed. my country’s intelligent manufacturing system architecture and the reference architecture proposed by major manufacturing countries such as Germany, the United States, Japan, and France are included in the report as the current mainstream top-level design of intelligent manufacturing in the world, achieving a breakthrough in my country’s international standardized top-level design of intelligent manufacturing. , gained international recognition.
It is worth mentioning that relying on the Sino-German Intelligent Manufacturing/Industry 4.0 Standardization Working Group, experts from China and Germany have held three working group meetings and reached 9 cooperation projects in the fields of mutual recognition of system architecture, information security, and wireless communications. Consensus, this year will also jointly release the “China-Germany Intelligent Manufacturing System Architecture and Industry 4.0 Reference Architecture Model Mutual Recognition Report” and other results. The voice of my country’s intelligent manufacturing industry on the international stage will be further enhanced.
Pilot Demonstration Model Innovation
The “Plan” proposes to increase the intensity of pilot demonstration and promotion of intelligent manufacturing. In fact, the year before the “Plan” was released, that is, in 2015, the Ministry of Industry and Information Technology began to select smart manufacturing pilot demonstration projects, and held national smart manufacturing pilot demonstration experience exchange meetings in stages, as well as on-site experience exchanges in different industries. meeting. Up to now, the Ministry of Industry and Information Technology has carried out 226 intelligent manufacturing comprehensive standardized test verification and new model application projects, and selected 109 intelligent manufacturing pilot demonstration projects. In April this year, the Ministry of Industry and Information Technology issued a document deciding to continue to carry out intelligent manufacturing pilot demonstration projects in 2017.
With the continuous promotion of pilot demonstrations, the intelligent transformation of key manufacturing fields with good basic conditions and strong demand, such as machinery, automobiles, aviation, petrochemicals, and steel, has achieved remarkable results. Weichai Power, Jiujiang Petrochemical, Haier Group and other companies have built a number of smart factories/digital workshops. Shaanxi Power, Shenyang Machine Tool, COMAC, Qingdao Hongling, Changhong Group and other companies are actively carrying out smart manufacturing model innovation. Driven by my country’s huge demand market, high-end CNC machine tools and industrial robots, additive manufacturing equipment, intelligent sensing and control equipment, intelligent detection and assembly equipment, intelligent warehousing and logistics equipment and other intelligent manufacturing equipment have made positive progress, and industrial design simulation Software, industrial control software, enterprise management software and other core industrial software are developing rapidly.
Smart products are booming. Smartphones account for the largest market share in the world; driven by the demand for intelligent manufacturing, my country has become the largest consumer and output country of CNC machine tools in the world. Domestic high-end CNC systems have made gratifying progress in the research and development of intelligent functions, with self-diagnosis, Self-healing, adaptive, and five-axis linkage CNC machine tools continue to emerge; in 2016, the output of industrial robots reached 72,400 units, an increase of 34.3%. High-tech robots such as human-machine collaborative robots have been introduced to the market. Orthopedic surgery robots have been applied in batches in tertiary hospitals. Some robots such as voice recognition technology and image recognition technology are proprietary.technology has reached the international advanced level.
More importantly, new formats and new models of my country’s manufacturing industry are constantly emerging, becoming a new engine for future manufacturing development. “Full value chain business model innovation has emerged in some leading industrial companies, realizing digital transformation of the entire process from R&D to production, sales and product use, and disruptive changes in business formats and models. For example, Haier Group has adopted open access Innovate resources (R&D talents and user needs) to achieve closed-loop management and self-improvement of the value chain. In traditional manufacturing, due to the introduction of intelligent manufacturing technology, micro-innovation and incremental innovation in business models have also emerged. “Machinery Industry Information. Shi Yong, deputy director of the institute, told a reporter from China Electronics News. He told reporters that in some specialty handicraft fields, the sales and service links are gradually moving towards e-commerce platform sales and personalized customization based on the Internet platform. For a large number of small and medium-sized enterprises, the R&D and production processes are gradually moving towards digitization and automation. There are also some companies that use information technology to enter the service field and provide intelligent services such as online detection, remote maintenance, big data decision-making services, and predictive services. Some traditional enterprises have even achieved successful transformation and spun out professional service enterprises from manufacturing enterprises.
Source: China Electronic News Author: Xu Heng
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