Several issues that must be paid attention to when ordering fabrics

In order to ensure product quality, fabric production and ordering are particularly important. Let me explain to you the basic fabric production and ordering precautions.

1. Early planning

1. The original quality sample, feel sample, and color sample (pattern sample) must correspond to the customer’s requirements;

2. Use the correct color matching source. Such as D65, TL84, C130, etc., which must be relatively consistent with the customer;

3. The color samples (pattern samples) must be properly kept, and the bleaching samples must be sealed in plastic bags;

4. Use the correct natural color cotton. Unless there are extraordinary circumstances, the blanks used for proofing must be consistent with those used for bulk goods;

5. The production of head cylinder samples should be consistent with the requirements for mass production. Requirements such as door width, dyeing fastness, shrinkage, environmentally friendly materials, weight per square meter, hand feel, etc. are consistent with those for bulk goods;

2. Mass production

1. If there are changes in production, you must respond promptly and report to the supervisor, and come up with adjustment solutions in a timely manner;

2. Quality tracking of each process.

(1) Completeness of singeing;

(2) Pre-treatment feel and hair effect;

(3) The cloth surface after silking (with alkali)

(4) Effective width of shaping (shrinkage test of elastic fabric after shaping, the test cloth must be cut with scissors and cannot be torn by hand to prevent affecting the accuracy of the test data).

(5) Match colors under the correct source. Whether the edge difference, head layer color difference, pitch difference, cylinder difference, and yin and yang complexion meet the requirements;

(6) After finishing, pay attention to whether the warp and weft density, hand feel, weight per square meter, finished door width, dyeing fastness, shrinkage, etc. meet the requirements;

3. Bulk cargo inspection

1. Organize the quantity according to the finished product code sheet;

2. Ask the factory for the difference between the strips and the cylinder, check whether the color separation is reasonable and consistent, and whether the color matches the confirmation color sample;

3. According to the customer’s requirements for the product, randomly inspect the bulk goods to see if they meet the requirements, record the specifications, colors, and item numbers, and inspect the goods in volumes.

4. Add the number of stamps on each piece of cloth, cloth head and tail of the retained sample. The quantity must be marked again after each sample is cut to ensure the accuracy of the final quantity;

5. Check whether the mark meets the order requirements;

6. Keep detailed records of the inspected fabrics, provide timely feedback and make adjustments if they do not meet the requirements;

7. For export shipment samples and bulk cargo samples, confirm whether they are consistent with the bulk cargo;

8. All test cloths must be cut with scissors and cannot be torn by hand to avoid affecting the accuracy of the test data.

The above three points are the foundation of fabric tracking and the guarantee of product quality.

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